Wednesday, July 19, 2023

Manlift operating

Manlift Operating: Safety and Best Practices


Operating a manlift, also known as an aerial work platform (AWP) or mobile elevating work platform (MEWP), involves safely lifting personnel to elevated work areas for tasks such as maintenance, construction, electrical work, or inspection. Manlifts come in various types—including scissor lifts, boom lifts, and vertical mast lifts—each suited to specific height and reach requirements.

Before operating a manlift, it is essential to perform a pre-use inspection to check for mechanical issues, hydraulic leaks, proper tire pressure, safety harness anchorage points, and the functionality of emergency controls. Operators must be trained and certified according to local regulations (such as OSHA or ANSI standards) and should wear appropriate personal protective equipment (PPE), including a full-body harness and lanyard attached to an approved anchor point.

During operation, the work area should be cleared of obstructions, and the ground should be stable and level. The operator must maintain awareness of overhead hazards like power lines and ensure that all movement is slow and controlled, particularly in tight spaces or at maximum elevation. It is critical never to exceed the maximum load capacity, which includes personnel, tools, and materials.

Manlift operation requires strict adherence to safety protocols, clear communication, and environmental awareness. When used properly, manlifts greatly enhance efficiency and safety for elevated tasks, making them indispensable equipment in modern industrial and construction work.

Saturday, July 15, 2023

How to check duct air flow | Duct Air Balancing using Manlift | Duct CFM...

How to Check Duct Air Flow: A Basic Guide


Checking duct air flow is an important step in ensuring that an HVAC system is working efficiently and providing proper heating or cooling throughout a building. Poor air flow can lead to discomfort, energy waste, and uneven temperature distribution. Here are some basic steps to check duct air flow effectively:

  1. Visual Inspection: Start by visually checking the ductwork for obvious issues like disconnected sections, crushed or collapsed ducts, and dirty or blocked vents. Ensure all registers and dampers are open.

  2. Use an Anemometer: A handheld anemometer is the most common tool to measure air velocity at supply and return vents. Hold it directly in front of the vent to record the airflow speed (in feet per minute or meters per second).

  3. Measure Air Volume (CFM): To calculate airflow in cubic feet per minute (CFM), multiply the measured velocity by the free area of the vent (in square feet).
    CFM = Air Velocity (ft/min) × Vent Area (sq ft)

  4. Check with a Flow Hood: For more accurate measurements, especially in commercial settings, use a balometer or flow hood, which captures all air coming out of a vent and gives a direct CFM reading.

  5. Monitor Temperature and Pressure: Use a thermometer and a manometer to check supply air temperature and static pressure inside the ducts. High pressure may indicate a blockage or undersized duct, while low pressure could point to a leak.

  6. Compare Room Performance: Walk through different rooms and compare airflow and temperature. Poor airflow in specific areas may indicate duct leakage, disconnected sections, or closed dampers.

Regularly checking duct air flow helps in early detection of issues, improves energy efficiency, and ensures consistent comfort throughout the space. If problems persist, it’s recommended to consult an HVAC professional for a thorough inspection and balancing.

Sunday, July 9, 2023

How to install Filter in AHU (Hindi) | कैसे AHU का फ़िल्टर स्थापित करना हैं

How to Install a Filter in an AHU (Air Handling Unit)


Installing a filter in an Air Handling Unit (AHU) is a crucial step to ensure clean airflow, improve indoor air quality, and protect internal components from dust and debris. Filters trap airborne particles, preventing them from circulating through the HVAC system.

Steps to Install a Filter in an AHU:

  1. Turn Off the Unit:
    Always begin by switching off the AHU to ensure safety during maintenance.

  2. Access the Filter Section:
    Open the access panel or door to the filter compartment. This area is usually clearly marked on the AHU.

  3. Remove the Old Filter:
    Carefully slide out the used filter. Note the size and airflow direction indicated on the frame, which will guide the installation of the new filter.

  4. Clean the Filter Housing (If Needed):
    Use a vacuum or a damp cloth to remove any dust or debris from the filter slot or frame.

  5. Install the New Filter:
    Insert the new filter in the correct orientation, ensuring the airflow arrow points in the direction of air movement—typically toward the fan section.

  6. Close the Access Panel:
    Once the filter is securely in place, close and latch the access panel properly.

  7. Turn On the AHU:
    Power up the unit and check for normal operation.

Important Tips:

  • Use the correct filter type and size as specified by the manufacturer.

  • Replace filters regularly, depending on usage and environment (typically every 1–3 months).

  • For high-efficiency systems, HEPA or MERV-rated filters may be required.

Proper filter installation helps maintain optimal airflow, system efficiency, and healthy indoor air conditions.

Tuesday, July 4, 2023

How to make borehole drill for Submersible Pump

How to Make a Borehole Drill for a Submersible Pump


Drilling a borehole for a submersible pump is a critical step in accessing underground water for residential, agricultural, or industrial use. The process requires proper planning, skilled execution, and the right equipment to ensure a reliable water source.

1. Site Selection:
Begin by conducting a hydrogeological survey to identify the most suitable location with sufficient groundwater availability. This helps determine the depth, yield, and quality of water.

2. Obtain Necessary Permits:
In many regions, permits from local authorities or water departments are required before drilling. Always ensure compliance with regulations.

3. Mobilize Drilling Equipment:
A rotary or percussion drilling rig is commonly used. The type of machine depends on the soil formation and required depth. Set up the rig securely at the selected location.

4. Begin Drilling:
Drill the borehole vertically to the required depth—often between 100 to 300 feet, depending on water table levels. Use drilling mud or water to cool the drill bit and flush out cuttings.

5. Install the Casing:
Once the desired depth is reached, insert a PVC or steel casing to prevent the borehole walls from collapsing. A well screen is placed at the water-bearing zone to allow water in and keep sand out.

6. Gravel Packing and Sealing:
Pour gravel between the casing and borehole wall for filtration. Seal the upper section with bentonite or cement grout to prevent surface contamination.

7. Develop the Borehole:
Flush the borehole using air or water to remove fine particles and improve water flow. This process helps clean and prepare the borehole for pumping.

8. Install the Submersible Pump:
Lower the submersible pump into the borehole to the appropriate depth, ensuring it stays below the static water level but above the bottom. Connect the electrical and discharge piping systems securely.

9. Test the System:
Run a test to check the water flow rate, pump performance, and water quality. Make any necessary adjustments before final commissioning.

Proper borehole drilling ensures long-lasting and efficient operation of the submersible pump, providing a reliable source of clean water. Always hire professionals or consult experts for best results.

Thursday, June 22, 2023

PPR Pipe joining

PPR Pipe Joining


PPR (Polypropylene Random Copolymer) pipes are widely used in plumbing systems for hot and cold water supply due to their durability, chemical resistance, and ease of installation. One of the key advantages of PPR pipes is their reliable joining method—heat fusion—which creates a strong, leak-proof bond without the need for adhesives or solvents.

Steps for Joining PPR Pipes:

  1. Cut the Pipe:
    Use a pipe cutter to make a clean, straight cut. Ensure the ends are free from burrs or damage.

  2. Mark the Insertion Depth:
    Mark the depth to which the pipe should be inserted into the fitting. This ensures full contact during welding.

  3. Heat the Pipe and Fitting:
    Use a PPR welding machine (fusion tool) to heat both the pipe end and the inside of the fitting simultaneously. Typically, heating takes 5–7 seconds depending on the pipe diameter.

  4. Join the Pipe and Fitting:
    Quickly insert the pipe into the fitting without twisting. Hold it firmly for a few seconds to allow the joint to set.

  5. Cooling Time:
    Allow the joint to cool naturally for about 30 seconds before handling. Do not apply force or pressure during this period.

Key Tips:

  • Always use the correct welding temperature (usually around 260°C).

  • Ensure all tools and pipe surfaces are clean and dry before welding.

  • Do not overheat, as it may deform the pipe or weaken the joint.

PPR pipe joining through heat fusion provides a seamless, corrosion-resistant connection ideal for long-term plumbing systems. With proper tools and technique, it offers quick and efficient installation with minimal risk of leakage.

Tuesday, June 13, 2023

What is NRV | How NRV works | Non-Return Valve

How an NRV (Non-Return Valve) Works


A Non-Return Valve (NRV), also known as a check valve, is a mechanical device that allows fluid (liquid or gas) to flow in only one direction. Its primary function is to prevent backflow in piping systems, which can damage equipment or contaminate clean fluid lines.

Working Principle:

An NRV operates automatically using pressure differences. When fluid flows in the desired direction, the pressure pushes the valve open, allowing passage. If the flow reverses, the pressure causes the valve to close, blocking the backward movement of fluid.

There are different types of NRVs, such as swing check valves, lift check valves, and ball check valves, but the basic principle remains the same—flow in one direction, block in the other.

Key Components:

  • Body: The outer casing that houses internal parts.

  • Disc or Flap: The movable part that opens with forward flow and closes with reverse flow.

  • Spring (in some types): Assists in closing the valve quickly.

Applications:

NRVs are used in water supply systems, HVAC systems, pump discharge lines, and gas pipelines to protect pumps, compressors, and maintain system integrity.

In summary, NRVs are simple yet essential components that ensure unidirectional flow, protect equipment, and maintain safety and efficiency in fluid systems.

Tuesday, June 6, 2023

How to install Chilled water pumps Hindi | Chilled Water pumps कैसे स्था...

How to Install Chilled Water Pumps


Installing chilled water pumps is a crucial step in HVAC systems, as these pumps circulate chilled water from chillers to air handling units (AHUs), fan coil units (FCUs), and other terminal equipment. A proper installation ensures efficient cooling, system reliability, and long-term performance.

Steps to Install Chilled Water Pumps:

  1. Site Preparation:
    Ensure the pump foundation is level, solid, and properly cured. Use concrete pads with vibration isolation mounts to reduce noise and movement.

  2. Position the Pump:
    Place the pump on the foundation, aligning it with the piping layout. Use anchor bolts to secure the base frame firmly.

  3. Alignment Check:
    Before connecting the pipes, check and adjust the alignment between the pump and motor shafts. Misalignment can cause excessive wear and vibration.

  4. Piping Connection:
    Connect the suction and discharge lines. Use flexible connectors to absorb vibration and allow for thermal expansion. Ensure the suction pipe is straight and properly sized to prevent cavitation.

  5. Install Valves and Strainer:
    Add isolation valves on both suction and discharge sides for maintenance purposes. Install a strainer on the suction line to prevent debris from entering the pump.

  6. Electrical Connection:
    Connect the motor to the power supply through a control panel with overload protection. Make sure the pump rotates in the correct direction by doing a trial run.

  7. Priming the Pump:
    Fill the pump casing with water and remove any air. Some pumps require manual priming to avoid dry running.

  8. Testing and Commissioning:
    Once all connections are secure, test the pump operation. Check for leaks, noise, vibration, and proper flow rate. Adjust valves and controls as needed.

Conclusion:
Correct installation of chilled water pumps is vital for system efficiency and equipment longevity. Always follow the manufacturer’s guidelines and safety standards, and involve qualified personnel to ensure a trouble-free and efficient HVAC operation.

Friday, May 19, 2023

What is an AHU and How install an AHU with Chilled water system

What is an AHU and How to Install an AHU with a Chilled Water System


An AHU (Air Handling Unit) is a central component of HVAC systems used to regulate and circulate air within buildings. It conditions the air by cooling, heating, filtering, and sometimes humidifying it before distributing it through ducts. In chilled water systems, AHUs use chilled water from central chillers to cool the air passing through their coils.


Components of an AHU:

  • Cooling coil (chilled water coil)

  • Filters

  • Fan/blower

  • Mixing box

  • Drain pan

  • Dampers


How to Install an AHU with a Chilled Water System:

  1. Site Preparation:
    Ensure a solid, level platform is ready for mounting the AHU. Allocate space for maintenance access around the unit.

  2. Position the AHU:
    Use lifting equipment to place the AHU in position, ensuring it is level and properly aligned. Secure it to the base with anchor bolts and vibration isolators.

  3. Connect Ductwork:
    Attach the supply and return air ducts to the AHU. Seal all joints to prevent air leakage.

  4. Chilled Water Piping:
    Connect the inlet and outlet of the cooling coil to the chilled water supply and return lines. Use flexible connections to reduce vibration, and install valves, strainers, and balancing valves for flow control.

  5. Drain and Condensate Line:
    Connect the drain pan to a suitable drainage system to remove condensate. Ensure proper slope for free drainage.

  6. Electrical and Controls:
    Wire the fan motor, control panel, sensors, and actuators. Integrate the AHU into the Building Management System (BMS) if applicable.

  7. Insulation:
    Insulate all chilled water piping to prevent condensation and energy loss.

  8. Testing and Commissioning:
    Check for correct airflow, water flow, fan rotation, temperature control, and leakage. Balance the system for proper operation.

Installing an AHU with a chilled water system involves mechanical, plumbing, and electrical integration. A well-installed AHU provides efficient air cooling and ensures comfortable indoor environments. Always follow manufacturer guidelines and safety standards for reliable and efficient performance.

Tuesday, May 16, 2023

Do You Know What's Happen if Reduce the Water Pressure inside the Fire Fighting pipe

Do You Know What Happens If Water Pressure Is Reduced Inside the Fire Fighting Pipe?


Maintaining proper water pressure in fire fighting pipes is crucial for the effective operation of any fire protection system. If the pressure inside the fire fighting pipe drops below the required level, it can have serious consequences for both safety and system performance.


Consequences of Low Water Pressure:

  1. Reduced Fire Suppression Efficiency:
    Sprinklers, fire hoses, and hydrants may fail to deliver enough water force to suppress or extinguish a fire, allowing it to spread more rapidly.

  2. Delayed Firefighter Response:
    Firefighters rely on adequate pressure to operate hoses. Low pressure can reduce reach and volume, making it harder to control a fire quickly.

  3. System Alarms and Malfunctions:
    Many fire fighting systems are pressure-monitored. A pressure drop can trigger false alarms or, worse, prevent the system from activating when needed.

  4. Air Entry and Pipe Corrosion:
    Reduced pressure can allow air to enter the pipes, leading to oxidation and internal corrosion over time, weakening the pipeline structure.

  5. Pump Cavitation Risk:
    In systems using fire pumps, insufficient pressure may lead to pump cavitation—damaging the pump and reducing water flow.


Causes of Low Pressure:

  • Pipe leaks or damage

  • Blockages or obstructions

  • Malfunctioning valves or pumps

  • Inadequate water supply

  • Improper system design


Reduced water pressure in a fire fighting pipe can endanger lives and property by compromising the system's ability to fight fires effectively. Regular inspection, maintenance, and pressure testing are essential to ensure the system is always ready to respond in an emergency.

Sunday, May 7, 2023

How to work Smoke up Fan's MSFD during the Fire

How Smoke Exhaust Fan’s MSFD (Motorized Smoke Fire Damper) Works During a Fire


A Motorized Smoke Fire Damper (MSFD) is a vital safety component in smoke control systems, especially in high-rise buildings, basements, and enclosed spaces. It works alongside smoke exhaust fans to automatically manage smoke movement during a fire, helping to protect lives and property.


What is an MSFD?

An MSFD is a Motorized Smoke Fire Damper installed in the ductwork of smoke extraction or ventilation systems. Unlike manual dampers, MSFDs are electrically operated and respond automatically to fire alarms or smoke detection systems. They are designed to open or close ducts to control the flow of smoke and hot gases.


How MSFD Works During a Fire:

  1. Fire or Smoke Detection:
    When a fire is detected by smoke or heat sensors, the building’s fire alarm system sends a signal to the Building Management System (BMS) or directly to the MSFD control panel.

  2. Automatic Damper Activation:
    The MSFD receives a signal and opens (or closes, depending on design) to allow smoke-laden air to pass through designated exhaust ducts.

  3. Smoke Fan Operation:
    The smoke exhaust fan is activated simultaneously to extract smoke from the fire-affected zone. The open MSFD enables this flow, directing the smoke safely outside the building.

  4. Fire Containment:
    In unaffected areas, MSFDs remain closed to prevent smoke and flames from spreading, maintaining safe escape routes and compartmentalization.

  5. Fail-Safe Mechanism:
    MSFDs are designed with fail-safe features—if power is lost, they automatically return to a safe position (usually open or closed based on system design).


Advantages of MSFDs:

  • Automatic response to fire signals

  • Controlled smoke management for improved visibility and breathable air

  • Supports safe evacuation and firefighter access

  • Reduces fire spread through duct systems


During a fire, MSFDs work in coordination with smoke exhaust fans to create a safe and controlled environment by managing smoke flow. Their motorized, automated operation ensures quick response, minimizing human error and enhancing the overall effectiveness of fire safety systems. Regular testing and maintenance are crucial for reliable performance in emergencies.

Thursday, April 27, 2023

How to install a Kitchen Ecology unit | Kitchen Air Cleaner unit | Kitchen hood

 How to Install a Kitchen Ecology Unit


 A Kitchen Ecology Unit is an advanced filtration system designed to purify and treat kitchen exhaust air before releasing it into the environment. Commonly used in commercial kitchens, it helps remove grease, smoke, odor, and harmful particles to meet environmental regulations and maintain indoor air quality.


Steps to Install a Kitchen Ecology Unit:

  1. Site Preparation:
    Choose a location close to the kitchen hood and exhaust duct but with enough space for access and maintenance. The unit is usually installed indoors, either on a floor stand or suspended from the ceiling.

  2. Support Structure Installation:
    If ceiling-mounted, ensure the structure can support the weight of the unit. Use vibration isolators to reduce noise and mechanical stress.

  3. Duct Connection:
    Connect the kitchen exhaust duct from the hood to the unit’s inlet, and the unit’s outlet to the external exhaust duct. All joints must be sealed airtight using flanges, gaskets, or fire-rated sealants.

  4. Electrical Wiring:
    Connect the unit to the power supply according to the manufacturer's specifications. Control panels, motors, and UV systems (if present) should be properly wired and tested by a qualified electrician.

  5. Drainage Line:
    Some ecology units have grease collection trays or drainage systems. Connect the drain outlet to a suitable grease trap or drainage line to prevent clogging and leaks.

  6. Filter Installation:
    Insert filters such as metal grease filters, activated carbon filters, and electrostatic precipitators in the designated compartments. Ensure they are correctly placed and secured.

  7. Testing and Commissioning:
    After installation, run the system to check for proper airflow, filter alignment, and fan operation. Check noise levels and verify that all parts function as designed.


Installing a Kitchen Ecology Unit ensures cleaner exhaust emissions, better air quality, and compliance with safety standards. For best results, always follow manufacturer instructions and engage certified professionals for installation, especially in commercial setups. Regular maintenance is essential to keep the unit working efficiently.

Saturday, April 22, 2023

New Electrical Technology Called Pavegen Technology | How the Pavegen work | Power of Steps

Pavegen Technology: The Power of Every Step


What Is Pavegen?

Pavegen is a UK-based company that has developed smart flooring tiles capable of converting the kinetic energy from human footsteps into electricity. Founded in 2009 by Laurence Kemball‑Cook, these tiles marry renewable energy generation with data capture and urban engagement capabilities.

 How It Works

  • Each footstep depresses a tile by about 5–10mm, driving an internal electromagnetic generator that converts motion into 3–5 joules (approximately one LED light powered for ~20seconds)
  • Modern V3 triangular tiles maximize output using multiple induction points and durable steel construction, delivering up to 5 watts per step under continuous foot traffic
  • Energy may be used immediately for low-power applications like lighting or stored in batteries for later use.

 The Solar+ Innovation

In late 2024, Pavegen unveiled the Solar+ tile in Dubai: a hybrid that combines kinetic harvesting with embedded solar panels. This upgrade offers up to 30× more energy than earlier models under ideal conditions and reduces carbon footprint by about 30% thanks to an optimized substructure.

 Applications & Benefits

  • Deployed in airports, plazas, transit hubs, stadiums, and retail environments, Pavegen turns foot traffic into actionable data and power for LED displays, charging stations, irrigation for living walls, and interactive digital experiences.
  • Also used for pedestrian analytics, allowing venues and cities to track heatmaps, dwell times, and movement flows for planning and engagement strategies.

Limitations & Challenges

  • Despite its novelty, Pavegen generates only modest energy outputs, insufficient for powering large infrastructure without extensive coverage.
  • Installation and maintenance costs remain high, and the scalability depends heavily on sustained foot traffic and support infrastructure (batteries, converters).
  • Some critics question the long-term energy economics: “They generate barely enough to power a light bulb,” and maintenance may outweigh output benefits in many settings.

Why It Matters

  • Engagement & Education: Pavegen transforms everyday walking into visible action, educating the public about sustainability in interactive ways.
  • Smart City & ESG: The data insights and decentralized power approach align with goals of modern, environmentally accountable urban design.
  • Local Impact: Especially effective in high-traffic, highly visible locations, like transit hubs or events, it encourages sustainability in a tangible, participatory way.

 Looking Ahead

Pavegen has implemented installations in over 150 cities and continues expanding—especially in North America and the Middle East—supported by its newly launched Global Partner Programme launched in July 2025, including its first official UAE partner, Eventagrate. As it explores AI-driven engagement platforms and digital twin technology, Pavegen positions itself not just as energy hardware, but as a smart infrastructure platform.


In Summary

Pavegen offers a novel blend of kinetic energy, data collection, and interactive engagement, making it more than just a renewable energy product. While energy output remains modest, its real value lies in experiential impact, urban data intelligence, and the symbolism of turning everyday movement into sustainable action.

 


Friday, April 14, 2023

How to check Smoke Fan's for the Civil Defense Approval

How to Check Smoke Fans for Civil Defense Approval


Smoke fans are a critical part of a building’s fire safety system, designed to extract smoke and heat during a fire to maintain clear escape routes and assist firefighting efforts. For any building project, especially in regions like the Middle East, Civil Defense approval is mandatory before commissioning. Ensuring that smoke fans meet Civil Defense requirements involves both technical compliance and proper installation standards.


 Key Steps to Check Smoke Fans for Civil Defense Approval:

  1. Verify Product Certification:

    • Ensure the smoke fan has valid third-party certifications, such as EN 12101-3 or UL 705.

    • Check that the fan is rated for high-temperature operation, typically 300°C for 60 minutes or more.

    • Certifications should be from recognized testing bodies accepted by Civil Defense in your country.

  2. Check Manufacturer’s Documentation:

    • Obtain the technical datasheet, test reports, and declaration of conformity.

    • Ensure the fan model and performance match the approved fire safety design.

  3. Inspect Installation Quality:

    • Confirm that the fan is installed according to the manufacturer’s guidelines and local fire codes.

    • Mounting should include vibration isolators, fire-rated cabling, and secure duct connections.

    • All associated components (e.g., motorized dampers, control panels) should also be fire-rated and accessible.

  4. Electrical and Control Integration:

    • Verify that the fan is connected to the Fire Alarm Control Panel (FACP) or Building Management System (BMS).

    • Simulate a fire scenario to check automatic activation.

    • Ensure manual override controls are clearly labeled and accessible.

  5. Functional Testing and Commissioning:

    • Conduct on-site functional testing with Civil Defense or a third-party consultant present.

    • Record air volume (CFM), static pressure, and rotation direction to match design specifications.

    • Provide a test report and as-built documentation for final inspection.

  6. Maintenance and Access:

    • Check that the fan is accessible for maintenance, and filters or dampers (if present) are clean and operational.

    • Provide clear signage and access doors where required.


Getting smoke fans approved by Civil Defense requires careful attention to both product certification and field conditions. Always coordinate early with consultants and local authorities to ensure compliance. A properly selected and installed smoke fan not only meets legal requirements but also plays a vital role in saving lives during emergencies.

Sunday, April 9, 2023

How to prepare an FAHU for testing



A Fresh Air Handling Unit (FAHU) plays a vital role in HVAC systems by supplying treated fresh air into a building, improving indoor air quality and comfort. Before commissioning, it is essential to properly prepare the FAHU for testing to ensure it operates efficiently and complies with design and safety standards.


 Steps to Prepare an FAHU for Testing:

  1. Physical Inspection:

    • Check that the FAHU is installed securely on vibration isolators or a concrete pad.

    • Ensure all duct connections (supply and return) are properly sealed and insulated.

    • Verify that the condensate drain is connected and sloped correctly for drainage.

  2. Check Filters and Components:

    • Confirm that pre-filters, fine filters, and HEPA filters (if applicable) are installed, clean, and properly seated.

    • Inspect the cooling/heating coils for cleanliness and correct piping connections.

    • Ensure that dampers, mixing box, and access doors operate freely and are airtight.

  3. Electrical and Control System Check:

    • Verify that the power supply is connected and that all electrical components (fans, motors, sensors) are properly wired.

    • Check the control panel, thermostats, and BMS communication for correct configuration and labeling.

    • Confirm emergency stop buttons and safety interlocks are functional.

  4. Fan and Motor Preparation:

    • Ensure the blower fan and motor alignment are correct.

    • Check the rotation direction of the fan using manual jogging before full start-up.

    • Inspect for any unusual noise or imbalance during operation.

  5. Airflow and Damper Adjustment:

    • Make sure volume control dampers are installed and accessible for balancing.

    • Confirm that motorized dampers are functioning and responding to control signals.

  6. Leak and Pressure Test:

    • Perform a duct leakage test if required.

    • Check the static pressure and airflow rate match the design requirements using a manometer or airflow hood.

  7. Safety Measures:

    • Confirm the FAHU area is clean and safe for testing.

    • Keep test documentation and tools ready, including datasheets, testing forms, and calibration certificates.


Proper preparation of the FAHU before testing ensures a smooth commissioning process, helps avoid delays, and guarantees the system performs as intended. Attention to detail in inspection, connections, and functionality checks lays the foundation for reliable, long-term operation of the unit.

Thursday, April 6, 2023

How to fix Prefilter and Bag Filter of FAHU

How to Fix Prefilter and Bag Filter in a FAHU (Fresh Air Handling Unit)


Prefilters and bag filters are essential components of a Fresh Air Handling Unit (FAHU), responsible for trapping dust, dirt, and fine particles before fresh air is distributed indoors. Proper installation and fixing of these filters ensure the unit performs efficiently and maintains good indoor air quality.


 Steps to Fix Prefilter and Bag Filter in FAHU:

  1. Turn Off the FAHU:

    • Ensure the power supply to the unit is completely shut off to prevent accidental fan operation during the work.

  2. Access the Filter Section:

    • Open the access panel or filter housing door on the FAHU.

    • Make sure the area is clean and safe to work in.

  3. Remove Old Filters (If Any):

    • Carefully slide out the old prefilter and bag filter, if installed.

    • Dispose of them properly as per the maintenance procedure.

  4. Clean the Filter Housing:

    • Wipe down the interior of the filter frame or compartment to remove dust and debris.

    • Check for any damage or rust and repair as needed.

  5. Install the Prefilter:

    • Insert the prefilter into its designated slot. The prefilter is usually the first line of defense and is placed upstream of the bag filter.

    • Ensure it fits tightly in the frame with no air bypass.

  6. Fix the Bag Filter:

    • Insert the bag filter behind the prefilter in the correct position.

    • Make sure the bags are fully expanded and aligned with the airflow direction.

    • Secure the filter frame or holding clips to keep it in place.

  7. Close the Access Panel:

    • After both filters are fixed securely, close the panel and ensure it is sealed properly to avoid air leakage.

  8. Turn On the FAHU:

    • Switch on the power and check the airflow, filter differential pressure, and any alarm signals on the control panel.


Tips:

  • Always use filters of the correct size and rating as per the FAHU design.

  • Regularly monitor the pressure drop across filters to know when to clean or replace them.

  • Bag filters usually last longer than prefilters but both should be part of a scheduled maintenance plan.


Fixing prefilters and bag filters in a FAHU is a simple yet crucial task to maintain air cleanliness and system performance. Proper installation not only protects the HVAC system from dust buildup but also contributes to a healthier indoor environment.