An AHU (Air Handling Unit) is a central component of HVAC systems used to regulate and circulate air within buildings. It conditions the air by cooling, heating, filtering, and sometimes humidifying it before distributing it through ducts. In chilled water systems, AHUs use chilled water from central chillers to cool the air passing through their coils.
Components of an AHU:
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Cooling coil (chilled water coil)
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Filters
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Fan/blower
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Mixing box
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Drain pan
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Dampers
How to Install an AHU with a Chilled Water System:
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Site Preparation:
Ensure a solid, level platform is ready for mounting the AHU. Allocate space for maintenance access around the unit. -
Position the AHU:
Use lifting equipment to place the AHU in position, ensuring it is level and properly aligned. Secure it to the base with anchor bolts and vibration isolators. -
Connect Ductwork:
Attach the supply and return air ducts to the AHU. Seal all joints to prevent air leakage. -
Chilled Water Piping:
Connect the inlet and outlet of the cooling coil to the chilled water supply and return lines. Use flexible connections to reduce vibration, and install valves, strainers, and balancing valves for flow control. -
Drain and Condensate Line:
Connect the drain pan to a suitable drainage system to remove condensate. Ensure proper slope for free drainage. -
Electrical and Controls:
Wire the fan motor, control panel, sensors, and actuators. Integrate the AHU into the Building Management System (BMS) if applicable. -
Insulation:
Insulate all chilled water piping to prevent condensation and energy loss. -
Testing and Commissioning:
Check for correct airflow, water flow, fan rotation, temperature control, and leakage. Balance the system for proper operation.
Installing an AHU with a chilled water system involves mechanical, plumbing, and electrical integration. A well-installed AHU provides efficient air cooling and ensures comfortable indoor environments. Always follow manufacturer guidelines and safety standards for reliable and efficient performance.